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Our i-BELT Service brings process expertise, OT and IT together under one accountable partner. We combine lean manufacturing methodology with digital capability to deliver measurable results, from initial shop floor assessment to verified production performance.

We have demonstrated OEE improvements more than 30%, with OMRON taking full ownership of the entire transformation journey.
The 'i' in i-BELT stands for integrated, intelligent and interactive: OMRON's three innovative automation principles. BELT draws from Lean Six Sigma, where belt certification represents mastery in driving waste elimination and continuous improvement. i-BELT helps you map a structured path toward digital smart manufacturing.
ibelt logo

IT-OT Convergence Enabled by i-BELT 

Working together with you, our manufacturing and IT-OT solution experts identify and examine your production and management challenges. We strive to continue innovating your manufacturing process by merging your know-how & experience with OMRON’s unique know-how, technology and products.  

We help customers to attain flexible, people and environment friendly production that is quickly adaptable to changes through;

• Co-creation working closely with you.
• Formulation of challenges based on data.
• Advancement of innovation in phases.
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i-BELT Services Matrix

We will provide our value in four categories (manufacturing, quality, equipment, energy) to tackle your challenges with a systematic and pragmatic approach.

IT-OT Convergence by i-BELT

Data serves as the foundation for management decisions and decision-making, enabling a seamless, uninterrupted production system that continuously evolves and improves.

By linking a smooth, bottleneck-free production system with a fast, efficient management cycle, we enable ROIC management that continues to maximize cash flow, even in rapidly changing market environments. 

Five Key Features of i-BELT 

i-BELT Hub
A next-generation data platform that integrates IT and OT, enabling flexible system design and phased application expansion.
 
Flexible for existing factories
Works with your current equipment and third-party devices, no rip-and-replace required. Supports multi-site and international operations.
 
Field expertise, built on real experience
Combines practical know-how from OMRON's own production sites with deep process understanding, turning raw data into clear, actionable insight. 
 
Extensive product line
A broad range of sensors, PLCs and robots collects high-quality, time-synchronised data across diverse shop floor equipment. 
 
Co-created with customers
OMRON works alongside your team to define the target state and deliver against it together. 
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i-BELT data service process

In order to simplify the efforts from both sides, we follow a step-by-step approach so that we understand your challenges deeply and plan the future roadmap together while minimizing the initial investment. 

Step 1: Co-creation & Assessment

  • Align IT/OT and operational objectives 
  • Identify process gaps and improvement opportunities 
  • Define Six Sigma KPIs and project scope 

Step 2: Data Collection & Installation

  • Integrate IT/OT systems and shopfloor equipment 
  • Collect real-time production and quality data 
  • Ensure accurate, reliable, and secure data flow

Step 3: Visualization & Analyses

  • Monitor KPIs through real-time dashboards 
  • Analyze process deviations and root causes 
  • Transform data into actionable insights

Step 4: Improvement & Control

  • Implement corrective and preventive actions 
  • Reduce downtime, scrap, and variability 
  • Sustain continuous improvement and performance gains

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i-BELT Service

Our i-BELT Data Services assist you in linking your management challenges with manufacturing data and turns it into a meaningful information to achieve practical improvements and to solve your production challenges.

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