Fleet Manager | OMRON, Europe

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Fleet Manager

Factory optimization with best in class fleet management

Factory managers have constant pressure to meet a variety of improvement goals for their factory. Our fleet management solution is tailored to ensure best in class fleet management and provide built-in data capture, analytics and reporting to enable factories to optimize the performance of the overall factory as well as their Omron robot fleet.

Manage fleets up to 100 robots in any configuration and simulate up to 10 robots
Displays robot location, status and job queue
Identifies blocked paths and creates alternative routes
Optimizes job assignments and battery charging
Selects fastest routes based on human and robot traffic

Features

Optimize Efficiency

Combined with an intuitive, visual interface, it is easy to define jobs, map routes, monitor and adapt each robot’s status. A centralized control means you see the big picture and have the power to manage your workflow in real time for maximum efficiency.
  • 1 Intelligent Job Assignment
    Reduces wasted time and movement by continuously looking ahead to anticipate which robots will be best positioned for upcoming tasks.
  • 2 Managed Motion
    Ensures smooth operations in busy environments by coordinating traffic flows and efficiently sequencing pick-up and drop-off at target locations. at target locations.be best positioned for upcoming tasks.
  • 3 Traffic Control
    Notifies converging robots of their predicted paths, allowing them to re-calculate and avoid collision in the most efficient way.

Maximize Uptime

Our Fleet Manager automatically handles all coordination and decision-making to ensure your fleet is operating at peak efficiency with minimal human intervention.
  • 4 Automatic Updates
    Performs updates automatically across the entire fleet.
  • 5 Change Management
    Tracks battery power of the entire fleet, directing robots to their nearest available, or preferred, docking station on a schedule that ensures continuous fleet operation.

Increase Flexibility

Automate your material handling operation with a fleet of mobile robots.
  • 6 Easy Integration with IT Systems
    Fleet Manager can connect to your MES, ERP and WMS so that jobs can be propagated automatically to the fleet in real time.
  • 7 Skills Administration
    Understands the capabilities of each vehicle in the fleet, and always make sure that the right job is assigned to the right robot.

Powerful Fleet Management

FLOW – Fleet Operations Workspace

Our Fleet Operations Workspace (FLOW) solution provides an intelligent fleet management system that monitors mobile robot locations, traffic flow and job requests, ensuring your factory operates at peak efficiency. By automating robot tasks, our FLOW Core solution also reduces programming in your manufacturing execution systems (MES) or enterprise resource planning (ERP) system.

  • Fleet integration toolkit using industry standards such as Restful, SQL, Rabbit MQ, ARCL
  • Fleet Simulation: Small fleets (up to 10) can be simulated to new installations or factory changeovers
  • Increase fleet efficiency and job prioritization using more intelligent traffic rules
  • 15% Reduction in Goal-to-Goal Travel Time
  • Improve goal precision from ± 100mm to ± 8mm due to Cell Alignment Positioning System (CAPS)
  • Our PC- and tablet-based software interface helps you manage your fleet

Hybrid Fleets

Easily control jobs for different types of robots (LD60/90/CT, LD-250 and HD-1500) using new fleet management and traffic techniques when running multiple types of robots

Integration Toolkit

The Integration Toolkit is OMRON’s interface application that enables integration between the Fleet Manager and the end user’s client application, manufacturing execution system (MES), or warehouse management system. The Integration Toolkit facilitates queuing and monitoring of all AMR job types such as pickup, drop-off, and multi-segment.

  • Standard communication methods including REST, SQL, and AMQP.
  • Provide a single contact point for managing a fleet.
  • Automate collection of robot and fleet data to use in MES or WMS systems.
  • Flexible job assignment allows tasks to be submitted in bulk or dynamically in response to external input.
Watch video
  • OMRON's Integration Toolkit for the Fleet Manager

    OMRON's Integration Toolkit for the Fleet Manager

    The Integration Toolkit is OMRON’s interface application that enables integration between the Fleet Manager and the end user’s client application, manufacturing execution system (MES), or warehouse management system (WMS). This integration layer facilitates autonomous control for a fleet of AMRs using standard communication methods including REST, SQL, and AMQP. The Integration Toolkit facilitates queuing and monitoring of all AMR job types such as pickup, drop-off, and multi-segment. For more information on OMRON's Fleet Simulator visit our website:

    00:52

MobilePlanner

MobilePlanner is our PC-based software to manage the robot or the fleet.
 
  • Builds and distributes maps for mobile robot applications
  • Provides configuration tools for the robot to adjust robot parameters, program sensors, cameras, etc.
  • Assigns jobs and schedules routes
Watch video

MobilePlanner Tablet

The MobilePlanner tablet edition is an easy-to-use interface designed to monitor and control your Mobile Robot fleet from a tablet.

  • Use it as a call button - With a single button press it allows users to send a robot to up to 6 predefined locations.
  • View the robot’s laser readings.
  • Send robots to its dock or to other points on map.
  • Manually drive robots.
  • View your fleet anytime & anywhere within the facility.
  • Observe location and status of robots in color-coded map.
Watch video
  • FLOW - MobilePlanner Tablet

    FLOW - MobilePlanner Tablet

    Monitor and control on the go MobilePlanner Tablet Edition is an easy to use interface designed for monitoring and controlling your mobile robot fleet from a tablet. With MobilePlanner Tablet Edition, users can localize or manually drive robots when needed, initiate the map making process, and monitor the robot fleet anytime from anywhere inside their facility. For more information visit our website:

    00:53

Selectable Autonomy

You can now choose when you want your Mobile Robot to move along the same path repeatedly, similar to the behaviour of an Automated Guided Vehicle (AGV). Unlike AGV’s, OMRON’s advantage is enabled without any magnetic tape nor physical guides.

  • Cycle time improvement up to 15% for actual fleets. Improvement can be greater, depending on application.
  • Fewer deadlocks in doorways and narrow spaces.
  • Fewer traffic control devices needed in map.
  • Improved safety for human operators working in the same area due to more consistent motion of Mobile Robots.
Watch video
  • OMRON's Mobile Robots - Selectable Autonomy

    OMRON's Mobile Robots - Selectable Autonomy

    Choose your robot’s level of autonomy With the You can now choose when you want your Mobile Robot to move along the same path repeatedly, similar to the behavior of an Automated Guided Vehicle (AGV). Unlike AGV’s, OMRON’s advantage is enabled without any magnetic tape nor physical guides. For more information visit our website:

    00:50

Dynamic Obstacle Tracking

With the dynamic obstacle tracking you can avoid collisions and employ safer passage in the warehouse. It allows for smoother motion around pedestrian traffic, forklifts, or any other moving vehicles. You can track:

  • Moving objects motion tracked by the Mobile Robot.
  • Collaborative and intuitive motion of the Mobile Robot motion with “pass-behind” decision making.
  • Mobile Robots now understands obstacle movement.
  • Better decision-making and path planning.
Watch video
  • Mobile Robots - Dynamic Obstacle Tracking

    Mobile Robots - Dynamic Obstacle Tracking

    Avoid collisions and employ safer passage in the warehouse. Allows for smoother motion around pedestrian traffic, forklifts, or any other moving vehicles. The tracking algorithm projects the path of moving objects in the same space as the robot to avoid collisions and traffic jams. If a person is walking in the path perpendicular to the robot, rather than trying to cross in front of the person’s path, a robot with Dynamic Obstacle Tracking will slow down and move behind the person. For more information visit our website:

    00:33

Fleet Simulator

Solve problems before they arise. Optimize your fleet before you deploy it.
Our Fleet Simulator offers the industry’s first mobile robot simulator for factory and manufacturing applications. It plans traffic and workflows for fleets of autonomous mobile robots so customers can identify potential bottlenecks and optimize workflows without ever having to deploy a real robot.
Watch video
  • OMRON Fleet Simulator

    OMRON Fleet Simulator

    Our Fleet Simulator offers the industry’s first mobile robot simulator for factory and manufacturing applications. It plans traffic and workflows for fleets of autonomous mobile robots so customers can identify potential bottlenecks and optimize workflows without ever having to deploy a real robot. For more information visit our website:

    00:50
Simulates up to 10 robots, in up to three separate fleets
Helps assess impacts of map changes, scaling, route changes, and new software features
Identifies traffic flow bottlenecks and visualizes individual robot path planning and interaction with other robots
Simulates custom environment based on real-world facilities
Helps validate third-party software

Collect customized analytics for your factory.

Our Fleet Simulator emulates robot behaviours including localization, path planning, obstacle avoidance and fleet management to provide valuable insight on performance in the real world. The system can simulate jobs to predict throughput and optimize fleet size in a map of an actual facility.

Easily manage your entire mobile ecosystem.

Our Fleet Simulator is designed to be compatible with the Omron Fleet Operations Workspace (FLOW) platform for mobile robotics. The simulator runs on the EM2100, which can be configured as a Fleet Manager, Backup Fleet Manager, and now a Fleet Simulator. To use an EM2100 as a Fleet Simulator, the device can be configured at the factory or with a software license in the field.

Customer Cases

Markets

Made for Industry

Our Mobile Robots are fundamentally designed to meet the industry’s latest requirements. Our technology can serve the most advanced solution in fleet control for different industries. With the largest install base in the world, our Mobile Robots are deployed in thousands of applications across multiple industries.
hd-1500 automotive en prod

Automotive

  • Tire Assembly
  • Automotive Electronics
  • Automotive Accessories
  • Assembly and Inspection

mh30 mh40 conveyor pharma  small prod

Pharma

  • Sterilization Room Transport
  • Laboratory Sample Transport

robots food beverage prod

Food & Consumer

  • Stockroom Transport
  • Transport Goods to Assembly and Sorting Stations

ld-250 digital  311019 6991x e sol

Digital

  • Semiconductor Wafer Fabrication
  • Semiconductor Packaging and Test
  • Mobile Device Manufacturing
  • Data Center Environmental Surveillance

Videos

Specifications & ordering info

Product Robot accessory type Description
Primary Fleet Manager, EM2100 Base package, 120 Day Temporary FLOW Core License
Secondary Fleet Manager, EM2100 Base package, 120 Day Temporary FLOW Core License
Bundle. Fleet Simulator, EM2100 appliance and Perpetual Fleet Simulator License
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