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NX-TC

  • NX In-panel TC Datasheet Datasheet
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Features

Next generation of controllers

NX-TC is the next generation controllers designed to achieve optimal and automatic temperature control without human intervention. In fact from now on all typical adjustments made in field by expert are now automated using Artificial Intelligence A.I.

  • Adaptive control for self optimization of control setting due to process changes
  • Specialized function for better sealing application (packaging) and for watercooled extruders (plastic)

Adaptive control algorithm

With standard temperature controllers, not only do you need a long time to define initial start-up PID settings, but it is also really challenging to make the optimal adjustments without having many years of experience in this area. That’s why Omron developed the NX-TC Series with “adaptive control technology”. This automatically detects changes in the process under control and adapts the PID accordingly.

E5_D Temperature contoller: Adaptive control algorithm
  • E5_D Temperature contoller: Adaptive control algorithm

    E5_D Temperature contoller: Adaptive control algorithm

    With standard temperature controllers, not only do you need a long time to define initial start-up PID settings, but it is also really challenging to make the optimal adjustments without having many years of experience in this area. That’s why Omron developed the E5_D Series with “adaptive control technology”. This automatically detects changes in the process under control and adapts the PID accordingly.

    01:26

Perfect sealing temperature control for packaging machines

On a conventional sealing machine temperature sensors can often be located too far away from the sealing surface of the heating bar. This causes a difference between the temperature of the sealing surface and the temperature that was actually being controlled. This temperature difference and resulting sealing failures, increase as the packaging speed increases and also in correlation with thinner packaging materials or changing in ambient temperature. 

Thanks to the NX-TC series, this issue is solved with the following approach: 

  • bringing sensor closer to the sealing surface - thanks to special temperature sensor models for faster detection

E5_D TC: Perfect sealing temperature control for packaging machines (1)
  • E5_D TC: Perfect sealing temperature control for packaging machines (1)

    E5_D TC: Perfect sealing temperature control for packaging machines (1)

    On a conventional sealing machine temperature sensors can often be located too far away from the sealing surface of the heating bar. This causes a difference between the temperature of the sealing surface and the temperature that was actually being controlled. This temperature difference and resulting sealing failures, increase as the packaging speed increases and also in correlation with thinner packaging materials or changing in ambient temperature. Thanks to the E5_D series, this issue is solved with the following approach: • bringing sensor closer to the sealing surface - thanks to special temperature sensor models for faster detection • adopting special algorithms (automatic filter adjustment function) built-in E5_D, specifically developed to suppress temperature variations. The result is a better sealing quality of the packages.

    01:25

  • adopting special algorithms (automatic filter adjustment function) built-in NX-TC, specifically developed to suppress temperature variations. The result is a better sealing quality of the packages.

E5_D: Perfect sealing temperature control for packaging machines (2)
  • E5_D: Perfect sealing temperature control for packaging machines (2)

    E5_D: Perfect sealing temperature control for packaging machines (2)

    On a conventional sealing machine temperature sensors can often be located too far away from the sealing surface of the heating bar. This causes a difference between the temperature of the sealing surface and the temperature that was actually being controlled. This temperature difference and resulting sealing failures, increase as the packaging speed increases and also in correlation with thinner packaging materials or changing in ambient temperature. Thanks to the E5_D series, this issue is solved with the following approach: • bringing sensor closer to the sealing surface - thanks to special temperature sensor models for faster detection • adopting special algorithms (automatic filter adjustment function) built-in E5_D, specifically developed to suppress temperature variations. The result is a better sealing quality of the packages.

    01:03

Water cooling output adjustment

On a water-cooled extrusion molding machine, increased speed leads to temperature variations due to various factors such as the materials compounding and cooling water…For human operator that means repeatedly make valve adjustments to stabilize the quality. However It is really difficult to achieve high speed production while also maintaining the quality… 

With the NX-TC, the water-cooling output adjustment function suppresses the temperature variations to a minimum and raises the production capacity with the quality maintained

E5_D TC: Temperature variations in molding machines minimized by a new algorithm
  • E5_D TC: Temperature variations in molding machines minimized by a new algorithm

    E5_D TC: Temperature variations in molding machines minimized by a new algorithm

    On a water-cooled extrusion molding machine, increased speed leads to temperature variations due to various factors such as the materials compounding and cooling water…For human operator that means repeatedly make valve adjustments to stabilize the quality. However It is really difficult to achieve high speed production while also maintaining the quality… With the E5_D, the water-cooling output adjustment function suppresses the temperature variations to a minimum and raises the production capacity with the quality maintained

    01:33
Specifications & ordering info

Ordering information

International Standards

The standards are abbreviated as follows: U: UL, U1: UL (Class I Division 2 Products for Hazardous Locations), C: CSA, UC: cULus,
UC1: cULus (Class I Division 2 Products for Hazardous Locations), CU: cUL, N: NK, CE: EU Directives, RCM: Regulatory Compliance Mark, KC: KC Registration, and EAC: EAC Mark.

Contact your OMRON representative for further details and applicable conditions for these standards.

Temperature Control Units

Unit type

Product name

Specification

Standards

Order code

Number of channels

Input type

Output

Output capacity

CT Input capacity

Control type

Conversion time

I/O refreshing method

NX Series Temperature
Control Unit

Temperature Control Unit

2Ch type

 

2 Ch

Multi-input

(Thermocouple and Resistance

thermometer)

Voltage output

(for driving SSR)

2 points

2 points

Standard Control

50 m sec

Free-Run refreshing

UC1, CE, RCM, KC, EAC

NX-TC2405

None

Standard Control

NX-TC2406

Voltage output

(for driving SSR)

4 points

None

Heating and Cooling Control

NX-TC2407

Linear current output

2 points

None

Standard Control

NX-TC2408

Temperature Control Unit

4Ch type

 

4 Ch

Voltage output

(for driving SSR)

4 points

4 points

Standard Control

NX-TC3405

None

Standard Control

NX-TC3406

Voltage output

(for driving SSR)

8 points

None

Heating and Cooling Control

NX-TC3407

Linear current output

4 points

None

Standard Control

NX-TC3408

Specifications

Item

Specification

Enclosure

Mounted in a panel

Grounding method

Ground to 100 Ω or less

Operating environment

Ambient operating temperature

0 to 55°C

Ambient operating humidity

10% to 95% RH (with no condensation or icing)

Atmosphere

Must be free from corrosive gases.

Ambient storage temperature

−25 to 70°C (with no condensation or icing)

Altitude

2,000 m max.

Pollution degree

Pollution degree 2 or less: Conforms to JIS B 3502 and IEC 61131-2.

Noise immunity

Conforms to IEC 61000-4-4, 2 kV (power supply line)

Overvoltage category

Category II: Conforms to JIS B 3502 and IEC 61131-2.

EMC immunity level

Zone B

Vibration resistance

Conforms to IEC 60068-2-6.

5 to 8.4 Hz with amplitude of 3.5 mm,

8.4 to 150 Hz, acceleration of 9.8 m/s2

100 min each in X, Y, and Z directions (10 sweeps of 10 min each = 100 min total)

Shock resistance

Conforms to IEC 60068-2-27. 147 m/s 2 , 3 times each in X, Y, and Z directions

Insulation resistance

20 MΩ min. between isolated circuits (at 100 VDC)

Dielectric strength

510 VAC between isolated circuits for 1 minute at a leakage current of 5 mA max.

Applicable standards1

cULus: Listed (UL 61010-2-201), ANSI/ISA 12.12.01,

EU: EN 61131-2, RCM, KC: KC Registration, EAC

 


1. Refer to the OMRON website (www.ia.omron.com) or ask your OMRON representative for the most recent applicable standards for each model.

1. Refer to the OMRON website (www.ia.omron.com) or ask your OMRON representative for the most recent applicable standards for each model.

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