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LD-250

LD-250

Fully Autonomous Mobile Robots

OMRON mobile robots are autonomous mobile robots (AMRs) designed to dramatically increase productivity in manufacturing and logistics operations. OMRON mobile robots increase throughput, eliminate errors, improve material traceability, and allow employees to focus on tasks that require complex human skills. What’s more, unlike traditional AGVs, our mobile robots navigate by the natural features of the facility and require no expensive facility modification.

No need to pre-program path
Self-Mapping with on-board PC
Rapid installation
Easy interaction on tablet by using the updated Mobile Planer
Mobile robot ESD version for electronic part transportation

LD-250: The strongest member of the LD family

OMRON introduces the LD-250, the latest automated mobile robot with a payload capacity of 250 kg. The LD-250 is based on the same tested-and-proven technology used in the industry-leading LD-90. LD-250 can be upgraded to double its usual payload from 250 kg up to 500 kg by integrating into a Cart Transporter version.
It allows customers to load larger and heavier payloads, making fewer trips with heavier batches, ultimately increasing return on investment. You can do more with less equipment.
250 kg payload capacity
500 kg payload capacity under Cart Transporter configuration
Tougher metal skins endure the toughest jobs in industrial environments
Perfect for small but heavy loads or lighter but bulky loads

Features

Easy installation

OMRON mobile robots are easy to get up and running, requiring no construction such as the installation of magnets, and minimal programming. In addition, our software integrates with your other systems so you can get the solution up and running in minimal time.
  • 1 Easy Decisions & Lower Costs
    OMRON provides subscription model that offer lower initial cost and ongoing upgrades and improvements to service of functions. Customer can make decisions more easily.
  • 2 Select Apps and Toppers
    OMRON has several success cases involving toppers; OMRON sales can advice customers on the best solutions.
  • 3 Mapping and Goal Setting
    After a short tour through your facility, the robot will make a custom map of your floor plan and set up goals for pick-ups and drop-offs.
  • 4 Easy Operation
    Simple operation by tablet and simple integration between the OMRON Fleet Manager and your MES and WMS allows you to get your robots working immediately.
No construction required
Autonomous navigation doesn’t require preset routes, magnets, or beacons
Enhanced security to comply with IT systems
Automatic software updates across fleet while maintaining continuous work flow

Safety features

Designed to meet the industry’s latest requirements, our mobile robots interact with people to promote a collaborative, safe working environment. Safety lasers and sonar allow our robots to detect obstacles in their path and prevent collisions.
  • 1 Avoids static and moving obstacles
  • 2 Additional E-stops easily added
  • 3 Complies with ISO EN1525, JIS D6802 and ANSI B56.5 safety standards

Technology

500 kg payload capacity under Cart Transporter configuration

LD-250 can be upgraded to double its usual payload from 250 kg up to 500 kg by integrating into a Cart Transporter version.Thanks to the cell alignment solution the LD-250 can detect and align with the cart and to pick it up smoothly.It allows the possibility to move the carts manually if needed increasing the flexibility.
Watch video
  • Mobile robot cart transporter solution for payloads of up to 500kg

    Mobile robot cart transporter solution for payloads of up to 500kg

    How can innovative and safe material flow contribute to creating the factory of the future? In traditional material flow processes there are many safety concern and risks, especially when operating in narrow environments, surrounded by operators. Forklifts and tugger trains are always a safety risk when working in the same area with people. How can a solution with autonomous mobile robots help ensure safety while improving efficiency and flexibility in material flow processes? The OMRON LD-250 autonomous mobile robot can be upgraded to double its usual payload from 250kg to up to 500kg by integrating into a Cart Transporter version. The user can design a custom latching system and cart based on their specific needs. The solution ensures full safety, flexibility and just-in-time delivery of goods. For more information, visit:

    01:05

MobilePlanner 6

Allows customers to easily and effectively utilize fleets of heterogeneous robot types alongside one another to optimize their automation solution. MobilePlanner 6 expands our Fleet Management ecosystem as  the best in the industry. 
  • The Fleet Explorer sidebar groups robots by family and customized sub-fleet for easy configuration and management.
  • Easily distinguish between AMR location or functional operation and apply changes.
  • Accelerated installation of new fleets with configuration inheritance.
  • Quick access buttons for Fleet observability, Map editing, configuration management, system management and data analytics.
  • Fleet Explorer shows enhanced visibility of mobile fleet.
Watch video
  • MobilePlanner 6

    MobilePlanner 6

    Easily and effectively utilize fleets of heterogeneous robot types alongside one another to optimize your automation solution.

    00:46

MobilePlanner Tablet

The MobilePlanner tablet edition is an easy-to-use interface designed to monitor and control your Mobile Robot fleet from a tablet.
  • Use it as a call button - With a single button press it allows users to send a robot to up to 6 predefined locations.
  • View the robot’s laser readings.
  • Send robots to its dock or to other points on map.
  • Manually drive robots.
  • View your fleet anytime & anywhere within the facility.
  • Observe location and status of robots in color-coded map.
Watch Video

Selectable Autonomy

You can now choose when you want your Mobile Robot to move along the same path repeatedly, similar to the behaviour of an Automated Guided Vehicle (AGV). Unlike AGV’s, OMRON’s advantage is enabled without any magnetic tape nor physical guides.
  • Cycle time improvement up to 15% for actual fleets. Improvement can be greater, depending on application.
  • Fewer deadlocks in doorways and narrow spaces.
  • Fewer traffic control devices needed in map.
  • Improved safety for human operators working in the same area due to more consistent motion of Mobile Robots.
Watch video

Robust Navigation

If the operating environment changes dramatically (in warehouses and busy factories where objects such as pallets and carts frequently change locations), Acuity provides an additional method of “localization” to the on-board laser. It identifies overhead lights and overlays the “light map” with the “floor map”. It also allows mobile robots to move easily across wide-open areas in large warehouses.
Watch video

Safety

Our mobile robots are safety rated. They use on-board lasers and other sensors to detect obstacles on their moving path and, based on speed of travel, they trigger E-stop to prevent vehicle collision into objects on their path.

  • LIDAR Laser
  • Lower Laser
  • Side Laser
  • Time-of-Flight sensors

Alignment Positioning Systems

Cell Alignment Positioning System (CAPS)

CAPS evaluates real-world features to effectively align robots for high accuracy drop-offs and pick-ups.
  • CAPS aligns our mobile robots with machinery at ±8mm position accuracy and ±1° rotation accuracy.
  • It can approach from any angle so that customers do not need to worry about floor layout, nor the shape of the load, and docking can be achieved from any direction.
  • Enables a smoother and quicker loading & unloading of material, contributing to a shorter cycle time.
  • CAPS allows an offset per robot, meaning the user can dial out the slight hardware differences of the top attachment in the fleet just by changing the parameters.
Watch Video
High Accuracy Positioning System (HAPS)
HAPS allows our mobile robots to move along fixed paths in applications that require tight tolerances.
  • HAPS aligns our mobile robots with machinery at ±10mm position accuracy and ±0,5° rotation accuracy.
  • It ensures that the robot will follow a fixed path, even backwards and with angles.
Dynamic Obstacle Tracking
  • Moving object motion tracked by robot
  • Collaborative and intuitive robot motion with “pass-behind” decision making
  • Robots now understands obstacle movement
  • Better decision-making and path planning
Watch Video

Fleet Management

Our Enterprise Manager is a network appliance that provides coordination of mobile robots when multiple mobile robots operate within a facility.

  • Transport Request (Job) Allocation: distributes jobs across multiple mobile robots by selecting the best-suited vehicle to perform them
  • Traffic control: optimizes traffic flow of vehicles
  • Communications: single point of contact for integration with factory systems (MES, WMS, ERP, etc.)
  • Configuration Management: manages system parameters across the fleet of vehicles
  • Manage Fleets up to 100 robots
  • Simulate up to 10 robots
  • Secure control and data interfaces for faster installation and increased intelligence. RESTful, SQL, RabbitMQ.
  • Hybrid Fleet Management
  • Fleet Operations Workspace iQ: Enhances the core user experience with powerful data collection and analytics through an intuitive user interface

Models

Mobile platform

Our mobile platform is available to developers for custom applications and payloads. It includes our proprietary self-navigation software, which is ideal for use in crowded environments, tight hallways, and applications where a compact automated vehicle is advantageous. Our partners and payload developers enjoy access to a reliable drive system, an on-board power supply, automated self-charging, and I/O for integrating payload hardware onto the mobile platform.
  • LD-250 capable of transporting up to 250kg (max speed 1.2 m/s)

ESD model

The ESD robot is designed for complex production environments allowing you to expand your automated material handling applications while staying protected. Designed to provide protection for your Electrostatic Discharge Sensitive (ESDS) products.
The ESD skins create a protective shield around the robot that not only protect your investment, but they also safely dissipate static energy to the ground. With the LD-250 ESD mobile robot, we provide a safe solution for handling static sensitive components.
  • 250kg payload capacity.
  • Joint protection for your “Electrostatic Discharge Sensitive (ESDS)” products and the LD-250 robot.
  • 100% compatible with the standard LD-250 autonomous mobile robot.
  • Complies with IEC 61340-5-1 as static controlled surfaces with Rg < 1 x 10^9.

Specifications & ordering info

Product Mobile robot type Maximum load Maximum speed Kit type ESD protection Battery included Description
Mobile Robot, LD-250, with OS32C LIDAR, without Battery
Mobile Robot Docking Station Kit, LD-250, with Charger, OS32C LIDAR, without Battery
Mobile Robot Starter Kit, LD-250, with Charger, Joystick, Top Plate, OS32C LIDAR, without Battery
Mobile Robot, LD-250, ESD, without Battery
Mobile Robot Docking Station Kit, LD-250, ESD, with Charger, without Battery
Mobile Robot Starter Kit, LD-250, ESD, with Charger, Joystick, Top Plate, without Battery
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Applications & Key Industries

Managing intralogistics, the movement of materials and goods within a facility can be a significant hurdle to overcome. Warehouses, distribution centers and production facilities that use manual processes often face issues with workforce scarcity, health and safety risks, and issues with traceability and quality.
In addition, if the material flow is not optimized, this will result in process downtime. Manufacturers also need agile solutions to scale production up and down to meet changing demand. By investing in automated processes with autonomous mobile robots you can ensure that materials and goods are stored and transferred correctly, simplify employee tasks, optimize workflows, improve productivity and increase capacity.
Intralogistics process and related challenges
  • Intralogistics process and related challenges

    Intralogistics process and related challenges

    OMRON solution for the complete intralogistics process​ The complete intralogistics process in a factory is divided into four different groups because the challenges are different, but also the solutions: Lineside Replenishment; Work in progress; Finished goods and Warehouse. Read more on:

    03:18

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